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MEASURING PRINCIPLES

How instruments measure

Seventeen measuring principles across six families. Learn how each works, where it excels and where it does not, then see the instruments that use it.

Try it: Coriolis mass flow
Measuring principles | INSTRAVAINLET SENSOROUTLET SENSOR · Δφ ∝ MASS FLOW
MASS FLOW
35,000 kg/h
OUTPUT
12.0 mA
  1. Two tubes vibrate at their natural frequency.
  2. Mass flowing through the tubes twists them (the Coriolis force).
  3. Sensors measure the phase shift between inlet and outlet, which is proportional to mass flow.

Level

PRINCIPLE

80 GHz FMCW radar level

A frequency-modulated radar beam reflects off the surface; the frequency offset between emitted and returned signal gives distance.

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Pressure

PRINCIPLE

Capacitive differential pressure

Two process pressures deflect a sensing diaphragm between capacitor plates; the capacitance change is proportional to the pressure difference.

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Flow

PRINCIPLE

Coriolis mass flow

Oscillating tubes twist in proportion to mass flow; phase shift between sensors gives direct mass flow, density and temperature.

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Analytical

PRINCIPLE

Electrochemical analysis

Ion-selective electrodes and conductivity cells convert chemical activity into potential or current.

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Flow

PRINCIPLE

Electromagnetic flow

Faraday's law: a conductive liquid moving through a magnetic field induces a voltage proportional to velocity.

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Level

PRINCIPLE

Guided-wave radar level

Low-power radar pulses travel down a probe; the reflection at the liquid surface sets the level, and a second echo can show the interface.

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Control

PRINCIPLE

Linear control valve

A plug moves along its stem axis against a seat, throttling flow with a characterised trim.

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Analytical

PRINCIPLE

Optical analysis

Light emission, absorption or scattering is measured; luminescence quenching gives oxygen, scattered light gives turbidity.

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Pressure

PRINCIPLE

Piezoresistive pressure sensing

A silicon or ceramic diaphragm deforms under pressure and a bridge of strain-sensitive resistors converts that deflection into a millivolt signal.

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Control

PRINCIPLE

Positioning and actuation

A positioner compares the 4–20 mA setpoint with stem position and drives the actuator until they match.

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Temperature

PRINCIPLE

Resistance thermometry (RTD)

The resistance of a platinum element rises predictably with temperature, typically 100 Ω at 0 °C for Pt100.

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Control

PRINCIPLE

Rotary control valve

A segment or ball rotates in the body to modulate flow.

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Temperature

PRINCIPLE

Thermocouple

Two dissimilar metals joined at a junction generate a voltage related to the temperature difference to the cold junction.

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Flow

PRINCIPLE

Transit-time ultrasonic flow

Ultrasonic pulses travel faster with the flow than against it; the time difference gives velocity.

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Level

PRINCIPLE

Ultrasonic level

A sound pulse is timed from the transducer to the surface and back.

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Level

PRINCIPLE

Vibrating fork level switch

A piezo-driven tuning fork vibrates at resonance; contact with product damps the frequency and trips the switch.

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Flow

PRINCIPLE

Vortex shedding flow

A bluff body sheds vortices at a frequency proportional to velocity; sensors count the vortices.

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